Making Giant Egg Mould
The first step in making a giant egg is to make a giant egg! From this a mould can be made from which to cast as many eggs are required. Depending on the size of the egg you want to make will dictate how you go about making the egg form. Since the egg we needed to make was about 60cm tall it was decided to carve it from a block of polystyrene. Since the egg shape is symmetrical it is best to turn it on a lathe. The polystyrene has to have plywood boards glued to both ends so a lathe faceplate and tailstock centre can be attached so it can be turned on the lathe. The corners of the block are then cut off at 45 degrees to make turning a bit easier on the polystyrene. If this is not done it is likely large chunks will break off when the lathe chisel is applied to the turning block. It is very, very messy turning polystyrene on a lathe so ensure the work area is covered with something to collect the shavings and clean up regularly as you work. This will minimise the polystyren